Join the Freefly Team

CNC Operator - Case Foam & Packaging Specialist

Freefly Systems, Woodinville, WA (Onsite)

Position Summary:

We are seeking a highly skilled and detail-oriented Case Foam & Packaging Specialist to own the end-to-end process of manufacturing and delivering in-house case foam packaging. This role requires expertise in CNC machining, preferably on a router, as well as experience with CAM software. The ideal candidate will have hands-on assembly skills, strong organizational abilities, and excellent communication skills to interface with engineering, supply chain, and production teams.

Key Responsibilities:

Program and operate CNC routers to cut case foam to precise specifications.
Utilize CAM software to generate toolpaths (Fusion 360 experience is a plus).
Assemble foam components using adhesives and other fastening methods.
Own the entire foam packaging process, from raw stock to final production delivery of finished cases.
Provide Design for Manufacturing (DFM) feedback to engineering to optimize designs for production efficiency.
Set up and manage new job workflows.
Coordinate with the supply chain team to communicate material requirements and ensure timely procurement.
Develop and maintain clear communication channels with production to align on packaging timelines and requirements.
Maintain a clean and organized workspace, adhering to Freefly quality standards.

Qualifications & Skills:

Hands-on experience with CNC machining, preferably on a router.
Familiarity with CAM software; Fusion 360 experience is strongly preferred.
Understanding of material properties, particularly foams and adhesives.
Ability to read and interpret engineering drawings and manufacturing specifications.
Experience with assembly and adhesive bonding techniques.
Strong problem-solving skills and ability to provide actionable DFM feedback.
Excellent organizational and time management skills.
Ability to work independently and take full ownership of processes.
Effective communication skills to coordinate across multiple teams.

Preferred Qualifications:

Experience in packaging design and manufacturing.
Familiarity with ERP or inventory management systems.
Background in a production or manufacturing environment.

Physical Requirements:

Ability to lift and move materials up to 50 lbs.
Comfortable working in a shop or production floor environment.

Why Join Us?

Opportunity to take ownership of a critical manufacturing process.
Fun working environment, not your typical, dingy, dark manufacturing floor.
Collaborate with a skilled engineering and production team.

Compensation

Salary Range: $40,000 - $60,000/yr depending on experience
Medical, Dental, Vision Benefits, Paid Time Off (PTO) available

If you have a passion for precision manufacturing and want to play a key role in delivering high-quality packaging solutions, we’d love to hear from you!